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MORGANA PowerSquare 160VF Bookletmaker
The Morgana PowerSquare™ 160VF Booklet maker – An open-architecture, complete booklet making system that staples, folds, forms and trims in a single pass to produce added value – SquareBack™ books.
The Morgana PowerSquare™ 160VF Booklet maker system with its high capacity dual bin feeder offers a flexible solution for a wide range of booklet types and sizes. The system is fed by the VFX vacuum assisted feeder which has a loading capacity of up to 540mm / 21″, giving long uninterrupted production runs. Pre-collated sets can be placed into both bins for longer runs, or covers can be placed into one of the bins when they need to be merged with collated sets. The feeder can also be loaded on the run with automatic bin switching.
Key Features of the Morgana PowerSquare™ 160VF Booklet maker
Paper Size 160VF – Min: 200 x 200mm / 7.8″ x 7.8″ to Max: 350 x 620mm / 13.7″ x 24.4″
Paper Size 160 – Min: 140 x 200mm / 5.5″ x 7.8″ to Max: 370 x 620mm / 14.5 / 24.5″
Stock Range 160VF – 60 – 300gsm / 16lb bond – 82lb cover dependent on paper
Stock Range 160 – 60 – 400gsm / 16lb bond – 105lb cover dependent on paper
Book thickness:
Minimum set thickness – 1 sheet 80gsm / 20lb bond (when folded makes an 4 page leaflet)
Maximum finished book thickness – 8mm / 0.3″ (approx 160 pages 80gsm / 20lb bond)
Maximum set thickness – 4mm / 0.15″ (approx 40 sheets 80gsm / 20lb bond)
Stapling – Auto-adjusting staple pitch according to sheet size, range 105-150mm
Staples per cartridge – 5000
added value – SquareBack™ books.
The Morgana PowerSquare™ 160VF Booklet maker system with its high capacity dual bin feeder offers a flexible solution for a wide range of booklet types and sizes. The system is fed by the VFX vacuum assisted feeder which has a loading capacity of up to 540mm / 21″, giving long uninterrupted production runs. Pre-collated sets can be placed into both bins for longer runs, or covers can be placed into one of the bins when they need to be merged with collated sets. The feeder can also be loaded on the run with automatic bin switching.

Key Features of the Morgana PowerSquare™ 160VF Booklet maker
Paper Size 160VF – Min: 200 x 200mm / 7.8″ x 7.8″ to Max: 350 x 620mm / 13.7″ x 24.4″
Paper Size 160 – Min: 140 x 200mm / 5.5″ x 7.8″ to Max: 370 x 620mm / 14.5 / 24.5″
Stock Range 160VF – 60 – 300gsm / 16lb bond – 82lb cover dependent on paper
Stock Range 160 – 60 – 400gsm / 16lb bond – 105lb cover dependent on paper
Book thickness:
Minimum set thickness – 1 sheet 80gsm / 20lb bond (when folded makes an 4 page leaflet)
Maximum finished book thickness – 8mm / 0.3″ (approx 160 pages 80gsm / 20lb bond)
Maximum set thickness – 4mm / 0.15″ (approx 40 sheets 80gsm / 20lb bond)
Stapling – Auto-adjusting staple pitch according to sheet size, range 105-150mm
Staples per cartridge – 5000
Two-­Knife Trimmer
The PowerSquare Two-­Knife Trimmer (P2T) is a compact module that completes the booklet making process by trimming the top and bottom edges of the book. It provides a professional solution for full-­bleed printed work, especially important for colour printed applications.

Fully automated from the PowerSquare’s user interface, up to 40mm / 1.6″ can be trimmed from each end of the book, and the trim position can be offset to match the image position. All trimmings are transported outside the machine to a high capacity external waste box, allowing continuous operation.
Up to 6 staples per set
The Morgana PowerSquare™ 160VF Booklet maker now has the capability to apply up to six staples per book. Making it possible to run smaller applications 2 or 3up on a set, saving valuable time and money.
Specifications
PowerSquare™ 160VF Specs
Minimum : 200mm x 200mm / 7.8” x 7.8"
Maximum : 350mm x 620mm / 13.7" x 24.4”
Stock range : 60-300gsm / 16lb bond – 110lb cover
Book thickness
Minimum set thickness : 1 sheet 80gsm / 20lb bond (when folded makes an 4 page leaflet)
Maximum finished book thickness : 8mm / 0.15” (approx 160 pages 80gsm / 20lb bond)
2 low impact staple heads with moving clinchers.
Auto-adjusting staple pitch according to sheet size, range : 105-150mm / 4”- 6”
Staples per cartridge : 5000
No. of bins : 2
Power : 100-230V 50-60Hz
VFX Dual Bin Feeder
No. of bins : 2
Bin capacity : 2 x 270mm / 10.6”
Sheet size, max : 350 x 660mm / 13.8” x 26”
Sheet size, min : 120 x 210mm / 4.72” x 8.26”
Paper weight, max: 300gsm / 110 lb Cover
Paper weight, min : 60gsm / 18lb Bond
Centre registration : Yes
Air separation : Yes
Error detection : Double feed, misfeed, empty bin, paper jam
Dimensions : H1260 x W1017 x D700mm / H49.6” x W40” x D27.6”
Weight : 250kg / 617lbs
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D&K Triton 76105
Fully automated B1 single-sided Thermal Lamination System
Available in portrait or landscape feed versions
Working speeds of up to 40 metres per minute
High pile feeder with pallet loading to maximise efficiency for longer run work
Pre-loader available as an option
Scrolled in-feed roller to help feed lightweight and digitally produced sheets
Cantilevered mandrel with air shaft to speed film roll changes
Film can be moved laterally on the run to minimise waste and down time
Film slitter for non-standard sheet sizes
PLC controlled
Chrome laminating roller with electrical band heating
Compressed air powered nip roller
Decurl bar which can be adjusted on the run
Compact burster type sheet separator
Jogger at delivery
Delivery stacker available as an option
Dimensions Portrait : L – 2480mm (excl delivery unit) W – 1710mm H – 1480mm
Dimensions Landscape : L – 2480mm (excl delivery unit) W – 2010mm H – 1480mm
Weight Portrait : 1600kg
Landscape : 1800kg
Electrical requirements Portrait : 3 phase, 14.4kw, 400v
Landscape : 3 phase, 19.2kw, 400v
Air requirements : 15 cfm @ 100 psi dry air
Maximum recommended stock : 600gsm
Minimum recommended stock : 115gsm
Maximum sheet size - Portrait : 760mm x 1050mm
Maximum sheet size - Landscape : 1050mm x 1050mm
Minimum sheet size : 210mm x 220mm
Speed : Up to 40m per minute
Core size : 75mm (3”)
Variation of overlap : +/- 2.0mm
Heating Electrical bands
Optional stacker : Yes
Optional pre-loader : Yes
Nip Pressure : 26,0 kN
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Magnopro BIND 580 S Automatic machine
Fully automatic binding machine for wall and desk calendars, notepads, books, pocket calendars and other documents. Automatic integration of calendar hooks.

Features :
Touch screen.
Length of calendar hook: 70 - 300 mm
Working speed: up to 1500 pounds/hour
Dimensions H x W x D in cm: 160x600x130cm
Weight: 1400 kg
Power supply: 400V / 2.5 kW
Maximum document format: 580 x 420mm
Minimum document format: 120x105mm
Punching width:
-minimum: 72 millimeters
-maximum: 580 millimeters
Diameters of wire-O : from 6.9mm to 19.0mm (1/4" to 3/4")
Number of modules: 4 (advance, punching, alignment, closing)
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D&K Triton 76105PB
Triton PB fully automated double-sided B1 Thermal Lamination System.
Available in portrait or landscape feed versions.
Unique double-sided configuration comprising two separately controlled laminating stations, each with a heated chrome roller and rubber nip roller to give an identical finish to each side of the sheet.
Working speeds of up to 40 metres per minute.
High pile feeder with pallet loading to maximise efficiency for longer run work.
Pre-loader available as an option.
Scrolled in-feed roller to help feed lightweight and digitally produced sheets.
Cantilevered mandrel with air shaft to speed film roll changes.
Film can be moved laterally on the run to minimise waste and down time
Film slitter for non-standard sheet sizes.
PLC controlled.
Chrome laminating roller with electrical band heating.
Compressed air powered nip roller.
Decurl bar which can be adjusted on the run.
Compact burster type sheet separator.
Jogger at delivery.
Delivery stacker available as an option.
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D&K - Polaris 76105
The Polaris is a high speed fully automatic single sided
laminator for sheets up to 760mm x 1050mm or 1050mm x 1050mm size and is equally at home in the busy printer or trade house.
Dimensions: Polaris L “ 3225mm W “ 1465mm H “ 1420mm
Dimensions: Jogger L “ 1060mm W “ 760mm
Weights: Feeder & Laminator 1500kg
Separator: 400kg.
Stacker: 600kg.
Speed: 50m/minute.
Minimum Sheet Size: 210mm x 297mm (A4)
Maximum Sheet Size: 760mm x 1050mm
Stock Weights: 90-450gsm
Power Consumption: 20kw
Air including Stacker: 20cm
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